News

Terminals serve as the critical components within wire harnesses, enabling electrical connections and transmitting current and signals. The quality of their crimp joints directly determines the harness's overall reliability, durability, and safety. Based on structural design, terminals are primarily classified into two categories: open-barrel (or open-style) and closed-barrel (tubular). Open-barrel terminals are predominantly used in conventional low-voltage harnesses, where the crimping process is well-established and mature. In contrast, closed-barrel terminals, benefiting from their fully enclosed structure which provides superior mechanical strength, enhanced sealing, and improved vibration resistance, have become the mainstream choice for high-voltage harnesses in new energy vehicles. Concurrently, to meet the stringent electromagnetic compatibility (EMC) requirements of high-voltage systems, the crimping of shield rings has also emerged as an essential manufacturing process for high-voltage harnesses. This article aims to provide a detailed examination of the predominant crimping methods for tubular terminals and shield rings in high-voltage harnesses, offering professional guidance for process selection and quality control.

When you look for the best Cable Harness Manufacturer in China, check for good certification or a strong history. A step-by-step review helps you avoid big mistakes. It also makes sure your supplier fits your technical, quality, and communication needs.

When you use best practices for Wire Harness Testing, you help your projects avoid big problems. Careful testing makes sure your wiring is safe, works well, and follows the rules. If you skip testing steps, you could have safety issues, sudden stops, or costly recalls. Here are some common problems that happen when testing is missed:

Cable Assembly (or cable harness, wiring loom) is a self-contained, integrated unit that combines multiple electrical cables, wires, or optical fibers into a single, organized bundle for a specific application. It's more than just a bundle of wires; it's a complete, ready-to-install solution.

Picking the right custom wire harness manufacturer is important. It helps your project stay safe, work well, and last a long time.

You will find five main types of wire harnesses. These are automotive, industrial, aerospace, medical, and custom or specialty. A wire harness keeps many wires together and safe. It sends power or data between parts. It also protects wires from water and damage. This makes things safer and less messy. It also helps electrical systems work better and last longer.

A cable harness lets you keep electrical wires together and safe. In the electrical field, people call it different names: Wire harness Cable harness Wiring harness

A cable harness assembly is a bunch of wires, cables, and connectors tied together. It keeps everything neat and safe. You use it so wires do not get tangled or broken. This setup helps you find wires fast. It also keeps your equipment working well.