High Quality Factory Custom Oem electrical wire harness manufacturers
We specialize in manufacturing fully custom ribbon cable assemblies to meet your exact connectivity requirements. Our capabilities include a wide range of standard and specialized cable pitches, with the most common being 0.635mm, 1.0mm, and 1.27mm.
To create a complete interconnect solution, we pair these cables with various connector types, including:
IDC Connectors
DIP Connectors
D-SUB Headers
JST Connectors
Our custom ribbon cable assemblies are engineered for reliable performance in a diverse array of applications, such as computers, precision instruments, home appliances, LED displays, and consumer electronics including televisions and monitors.
- KenHan
- Xiamen City, Fujian Province, China
- 3 ~ 4 weeks
- Information
- Video
Professional Electrical Wire Harness Solutions for Reliable Performance
We engineer reliable electrical wire harnesses and electric wiring harness assemblies for automotive, industrial, and consumer applications. Our expertise includes custom electric fan harness designs for optimal performance. Built with high-quality materials and rigorous testing, our harnesses ensure safety, durability, and seamless integration. From prototyping to volume production, we deliver solutions you can trust. Contact us for a free project consultation.
Trust our solutions for seamless integration and superior reliability—contact us today for a free quote!
Key Features & Benefits:
High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.
Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.
Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.
Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.
Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.
Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.
Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.
Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!
Specification
| Wire Type | VDE Cable,Dran Chain Cable, UL Wire,Medical Cable,ect. |
| Wire Size | 2AWG-32AWG,0.01mm2-50mm’ are available. |
| Wire Cores | 1 Core~50 cores are available. |
| Conductor | Bare Copper, Tinned copper, Silver Plated, Gold plated wire. |
| Rate Temperature | 80'C,105'C,125°C,180'C,220'C,300'C(176°F-572°F). |
| Protection | Waterproof, Low Smoke Halogen-Free, Anti-UV cable, Acid and alkali-resistant cable are available. |
| Certification | UL, VDE, CE IS0 or Customize Special Cables. |
| Raw materials | All parts and processing is compliant with ROHS,CCC. |
| Application | Electronics, intelligent robots, lighting, new energy, intelligent appliances. |
| Testing | 100% electrical performance tested before delivery. |
Customizing the wiring harness only requires four steps!
1:Please provide your design drawings, specifications, or samples.
2:We will review the drawings and provide you with the most competitive quote.
3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.
4:Finally, we will carefully package and ship your order promptly via the fastest available method.
product display:
Our factory and production lines
FAQ
Q1:What is a wiring harness?
A:A wiring harness is an integrated system of wires, cables, connectors, and protective components bundled together to transmit signals and power efficiently. It organizes complex electrical systems, ensuring reliable connections in applications from automobiles to industrial machinery. By consolidating multiple connections, it simplifies installation, enhances safety, and improves durability against environmental factors like vibration and heat. Proper design is crucial for optimal performance and longevity
Q2:What is the difference between a cable assembly and a wire harness?
A:While often used interchangeably, a wire harness typically refers to a bundle of wires and cables secured together with sleeves or tape for organization and circuit protection within an enclosure. A cable assembly often involves multiple wires encased in a single, heavy-duty exterior jacket, designed for harsh external environments. The key distinction lies in the application: harnesses for internal organization, assemblies for durability and external use.
Q3:What are the key components of a wiring harness?
A:The essential components include wires/cables for conduction, terminals and connectors for secure interfaces, seals and locks for environmental protection, and conduits, tapes, and ties for bundling and routing. Additional elements like fuses, relays, and shielding may be incorporated based on the application's functional requirements, such as circuit protection or electromagnetic compatibility (EMC)
