wire harness

Factory Customized electrical wire harness design

Professional Electrical Wiring Harness Design & Manufacturing Solutions
As a trusted electrical wiring harness Company and China Factory Electrical Cables, we specialize in end-to-end wire harness design and production services. Our team delivers precision electrical wire harness design solutions for automotive, industrial, and energy applications, ensuring optimal performance, safety, and reliability.

We engineer robust electrical wiring harness systems with high-quality materials, advanced shielding, and strict compliance to international standards. Our in-house capabilities include prototyping, testing, and volume production—enabling seamless customization and fast turnaround for global clients.

From concept to completion, we provide:
Expert electrical wire harness design tailored to your specifications
Durable harnesses for demanding environments
Cost-effective manufacturing backed by rigorous QC

Elevate your project with our integrated design and manufacturing support—request a free consultation today!

  • KenHan
  • Xiamen City, Fujian Province, China
  • 3 ~ 4 weeks
  • Information
  • Video

wire harness design

Professional Electrical Wiring Harness Design & Manufacturing Solutions

As a trusted electrical wiring harness Company and China Factory Electrical Cables, we specialize in end-to-end wire harness design and production services. Our team delivers precision electrical wire harness design solutions for automotive, industrial, and energy applications, ensuring optimal performance, safety, and reliability.

We engineer robust electrical wiring harness systems with high-quality materials, advanced shielding, and strict compliance to international standards. Our in-house capabilities include prototyping, testing, and volume production—enabling seamless customization and fast turnaround for global clients.

From concept to completion, we provide:

  • Expert electrical wire harness design tailored to your specifications

  • Durable harnesses for demanding environments

  • Cost-effective manufacturing backed by rigorous QC

Elevate your project with our integrated design and manufacturing support—request a free consultation today!

Key Features & Benefits:

  • High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.

  • Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.

  • Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.

  • Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.

  • Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.

  • Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.

Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.

Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!


Specification

Wire TypeVDE Cable,Dran Chain Cable, UL Wire,Medical Cable,ect.
Wire Size2AWG-32AWG,0.01mm2-50mm’ are available.
Wire Cores1 Core~50 cores are available.
ConductorBare Copper, Tinned copper, Silver Plated, Gold plated wire.
Rate Temperature80'C,105'C,125°C,180'C,220'C,300'C(176°F-572°F).
ProtectionWaterproof, Low Smoke Halogen-Free, Anti-UV cable, Acid and alkali-resistant cable are available.
CertificationUL, VDE, CE IS0 or Customize Special Cables.
Raw materialsAll parts and processing is compliant with ROHS,CCC.
ApplicationElectronics, intelligent robots, lighting, new energy, intelligent appliances.
Testing100% electrical performance tested before delivery.



Customizing the wiring harness only requires four steps!

1:Please provide your design drawings, specifications, or samples.

2:We will review the drawings and provide you with the most competitive quote.

3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.

4:Finally, we will carefully package and ship your order promptly via the fastest available method.

electrical wire harness design


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electrical wiring harness

wire harness design

electrical wire harness designOur factory and production lines

electrical wiring harness

wire harness design

electrical wire harness design

electrical wiring harness

wire harness design

electrical wire harness design

  electrical wiring harness

wire harness design

FAQ


Q1:What are the different types of wire harnesses?

A:Some of the most popularly used wire harnesses are flat harnesses, ribbon harnesses, EMI shielded harnesses, RF harnesses, airborne looms, and military looms. 


Q2:What is a wire harness?

A:A wire harness, also known as a cable harness or wiring assembly, is a structured set of wires, cables, and connectors bundled together into a single unit. Its primary purpose is to transmit electrical power and signals efficiently. By binding multiple cables with materials like conduit, tape, or sleeves, it simplifies installation, improves organization, and protects the components from abrasion, moisture, and heat. This crucial component is used to provide reliable connectivity and streamlined manufacturing in countless industries, including automotive, aerospace, industrial machinery, and consumer electronics.


Q3:Who makes the best wiring harness?

A:Of course, it's Xiamen Kehan Electronics Co., Ltd. - one of the best wire harness suppliers in China.




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