High-Quality Wiring Loom Assembly Industrial Applications

Professional Waterproof Wiring Loom Assembly Solutions

As a specialized Custom Wiring Loom Design and Assembly Manufacturer, we deliver superior protection with our IP67 Rated Wiring Loom Assembly and Waterproof Wiring Loom Assembly solutions. Designed for automotive, marine, and outdoor applications, our looms withstand harsh environments including moisture, dust, and extreme temperatures.

As your dedicated Wiring Loom Assembly Specialist, we provide comprehensive Wiring Loom Assembly Services from concept to completion. Our capabilities include:

• Custom design integration for specific application requirements

• Molded connectors and sealed terminals for complete water resistance

• Testing under simulated environmental conditions

• OEM/ODM support with rapid prototyping

Experience reliability engineered for demanding conditions - request your custom waterproof loom solution today!

Key Features & Benefits:

• High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.

• Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.

• Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.

• Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.

• Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.

• Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.

Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.

Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!

Specification

Customizing the wiring harness only requires four steps!

1:Please provide your design drawings, specifications, or samples.

2:We will review the drawings and provide you with the most competitive quote.

3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.

4:Finally, we will carefully package and ship your order promptly via the fastest available method.

product display:

Our factory and production lines

FAQ

Q1:How to make wire connections waterproof?

A:To waterproof wire connections, use heat-shrink tubing with adhesive lining that seals when heated, or apply waterproof silicone tape wrapped tightly around the joint. For connectors, choose IP67/IP68-rated designs with rubber gaskets and sealed locking mechanisms. Alternatively, use epoxy resin or liquid electrical tape for permanent encapsulation. Always ensure surfaces are clean and dry before sealing, and stress-test the connection under controlled conditions to validate water resistance. These methods are critical for automotive, marine, and outdoor applications where moisture exposure is inevitable.

Q2:How to install waterproof wire nuts?

A:To install waterproof wire nuts, first ensure power is off and wires are clean/dry. Twist stranded wires together tightly. Select a silicone-filled or gel-lined waterproof wire nut (e.g., brands like 3M™ or Ideal). Insert wires and twist clockwise until secure, ensuring no exposed copper. For added protection, wrap the connection with self-fusing silicone tape or use a heat-shrink waterproof sealant sleeve over the nut. Test the seal by gently tugging wires and checking for moisture resistance. These nuts are essential for outdoor, marine, or high-humidity environments to prevent corrosion and short circuits.