Professional Custom Cable Assemblies for Advanced Applications

We deliver robust, application-specific cable solutions built to perform in the most demanding environments. Our expertise includes Customized Solar Cable Harness systems engineered with superior UV resistance and weatherproof integrity for long-term outdoor operation. For critical power transmission, we provide High Voltage Cable Assemblies that meet stringent safety standards in industrial and energy applications, alongside precision DC Power Cable Assembly solutions optimized for efficiency in renewable energy and telecom infrastructure.

As specialists in Cable Assembly Power Electrical systems, we ensure reliable power distribution with enhanced durability and safety. Our advanced Fiber Optic Cable Assembly products support high-bandwidth data transfer with minimal signal loss, ideal for modern networking and communication systems.

All solutions feature exacting craftsmanship, certified materials, and comprehensive performance validation. Partner with us for integrated OEM/ODM cable solutions—contact us to discuss your project requirements and receive a personalized quote.

Key Features & Benefits:

• High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.

• Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.

• Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.

• Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.

• Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.

• Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.

Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.

Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!

Specification

Customizing the wiring harness only requires four steps!

1:Please provide your design drawings, specifications, or samples.

2:We will review the drawings and provide you with the most competitive quote.

3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.

4:Finally, we will carefully package and ship your order promptly via the fastest available method.

product display:

Our factory and production lines

FAQ

Q1:What are the main steps in wiring harness manufacturing?

A:The core process involves cutting and stripping wires to precise lengths, crimping terminals onto conductor ends, assembling sub-parts onto a layout board (jig), and bundling components into a final harness. This is followed by rigorous electrical testing (e.g., for continuity, short circuits) and a final quality inspection to ensure the harness meets all specifications before shipment

Q2:What are the different types of wiring harnesses?

A:Harnesses are categorized by application, such as automotive harnesses (engine, chassis, body), industrial equipment harnesses, appliance harnesses, and custom harnesses for specialized uses. They can also be classified by voltage (e.g., low-voltage for signals, high-voltage for EV powertrains) or by structure (e.g., ribbon cable assemblies for computers)

Q3:What is the purpose of a wire harness in a car?

A:An automotive wire harness acts as the vehicle's central nervous system, connecting and transmitting power and data between all electrical components. This includes the engine control unit (ECU), lights, sensors, infotainment system, and more. It ensures reliable operation under challenging conditions like temperature extremes, vibration, and exposure to fluids, directly impacting vehicle safety, performance, and functionality