factory OEM Overmolded Cable Assemblies

Precision Engineered Cable Solutions for Advanced Applications

We specialize in manufacturing high-performance Custom Overmolded Cable Assemblies that provide superior strain relief, IP67 waterproof protection, and durability for harsh industrial environments. Our expertise includes reliable PVC Cable Harness solutions offering excellent flexibility and insulation for automotive, appliance, and control panel applications.

Leveraging cutting-edge Inventor Cable and Harness design tools, we deliver perfectly engineered connectivity solutions with accurate digital prototypes and seamless integration capabilities. For high-density applications, we produce flat Ribbon Cable Assembly and ultra-thin FFC Cable Assembly options that save space while ensuring reliable signal transmission in electronics, printers, and medical devices.

All our cable assemblies undergo rigorous testing for performance, durability, and compliance. We support full customization from design to production with fast turnaround times.

Experience precision cable solutions – request a free design consultation and quote today!

Key Features & Benefits:

• High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.

• Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.

• Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.

• Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.

• Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.

• Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.

Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.

Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!

Specification

Customizing the wiring harness only requires four steps!

1:Please provide your design drawings, specifications, or samples.

2:We will review the drawings and provide you with the most competitive quote.

3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.

4:Finally, we will carefully package and ship your order promptly via the fastest available method.

product display:

Our factory and production lines

FAQ

Q1:What are the different types of wire harnesses?

A:Some of the most popularly used wire harnesses are flat harnesses, ribbon harnesses, EMI shielded harnesses, RF harnesses, airborne looms, and military looms. 

Q2:What is a wire harness?

A:A wire harness, also known as a cable harness or wiring assembly, is a structured set of wires, cables, and connectors bundled together into a single unit. Its primary purpose is to transmit electrical power and signals efficiently. By binding multiple cables with materials like conduit, tape, or sleeves, it simplifies installation, improves organization, and protects the components from abrasion, moisture, and heat. This crucial component is used to provide reliable connectivity and streamlined manufacturing in countless industries, including automotive, aerospace, industrial machinery, and consumer electronics.

Q3:Who makes the best wiring harness?

A:Of course, it's Xiamen Kehan Electronics Co., Ltd. - one of the best wire harness suppliers in China.