High Conductivity Busbar Flexible Connection Wire Harness for UPS and Battery Banks Wire Harness Factory

High Conductivity Busbar Flexible Connection Wire Harness for UPS and Battery Banks Wire Harness Factory

Xiamen Kehan Electronics Co., Ltd. was founded in 2010, a professional manufacturer integrating independent R&D, automated production and global sales of all electronic wiring products. We provide full OEM & ODM customized wiring harness services, covering UL certified electronic wires, terminal cables, automotive harnesses, medical wiring harnesses, USB data/power cables, home appliance wiring, new energy cable assemblies and industrial control looms.

We own a 2000㎡ standardized factory with over 200 staff, including professional R&D engineers and full-time QC teams, cooperating long-term with well-known connector brands JST, MOLEX to guarantee stable supply capacity. All products pass UL, ISO9001, ISO14001, CE and RoHS certifications, with strict full-process quality control from raw material inspection to finished electrical testing.

Multi-Industry Custom Wiring Harness Series & Core Advantages

1. Industrial Automation Harness | High Reliability & Stable Performance

Custom cables for robots, PLC, sensors and industrial control systems. Adopt high-purity copper conductors and anti-fatigue tough outer jackets, resisting frequent bending, vibration and abrasion. Precise terminal crimping keeps low contact resistance, realizing steady signal & power transmission under long-term continuous operation.

2. Smart Home & IoT Harness | Compact Design, Easy Installation & Reliable Connection

Tailored for smart panels, IoT modules and household intelligent devices. Miniature compact layout saves internal equipment space, standardized wiring structure for quick assembly. Stable locking connectors avoid loose connection during daily use, supporting customized length, shielding and wire color.

3. Medical Equipment Harness | Safe, Reliable & Precision Connection

Specialized wiring for diagnostic monitors, inspection & imaging medical devices. Adopt non-toxic, disinfection-resistant food-grade insulation materials, anti-electromagnetic interference shielding design to eliminate signal distortion. Every batch undergoes strict insulation and tensile testing to meet medical safety standards.

4. LED Lighting Harness | High Conductivity & Long Service Life

Matching LED modules, light fixtures and power supplies. High-conductivity tinned copper core reduces power loss, anti-aging PVC/rubber outer sheath extends service lifespan, suitable for indoor and commercial lighting long-time running.

5. Renewable Energy Harness | High Efficiency & Weather Resistant

Custom looms for solar inverters, energy storage systems, wind power and EV charging equipment. IP67/IP68 optional waterproof sealing, UV & temperature resistant jacket adapts outdoor harsh climate, high voltage resistant design ensures efficient energy transmission.

6. Aerospace & Defense Harness | High Durability & Strict Quality Control

Avionics, navigation and communication system wiring. Lightweight high-strength structure, anti-shock & extreme temperature tolerance, 100% manual visual inspection + full electrical testing before delivery, fully compliant with high-standard military & aviation requirements.

Core Product Strengths

- Tough, unbreakable wire structure with wear-resistant outer sheath, stable electrical performance without signal fluctuation or poor contact.

- Full custom design support: CAD drawing development, customized wire gauge, length, connector, shielding, waterproof grade and molding.

- Streamlined automated production lines to support fast sampling and mass production, guaranteed fast delivery for all orders.

Contact us for a free quote and experience our professional wire manufacturing expertise!

10+ years wiring harness factory with independent engineering team, accept custom designs based on drawings or samples. Cover industrial, medical, new energy, automotive, smart home and aerospace wiring; supply UL electronic wires, terminal lines, USB cables and all cable assemblies with flexible OEM/ODM solutions.

High-purity tinned copper conductors + crack-resistant tough cable jacket, anti-bending, anti-vibration and anti-abrasion. Precision automated crimping process delivers low contact resistance, steady power & signal transmission; strict 100% electrical test ensures zero loose connection failure.

Pass UL, ISO9001, ISO14001, CE, RoHS authoritative certifications; equipped with full automatic production equipment and dedicated QC team. Optimized production workflow shortens lead time, fast sample delivery and stable mass shipment for global clients.

Key Features & Benefits:

• High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.

• Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.

• Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.

• Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.

• Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.

• Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.

Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.

Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!

Specification

Customizing the wiring harness only requires four steps!

1:Please provide your design drawings, specifications, or samples.

2:We will review the drawings and provide you with the most competitive quote.

3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.

4:Finally, we will carefully package and ship your order promptly via the fastest available method.

product display: