wire harness

Professional Molded & Shielded Wire Harness Solutions | Custom OEM Manufacturing

We specialize in high-performance molded wire harness and overmolded wire harness systems, engineered with integrated sealing for superior waterproof, dustproof, and strain relief protection. Our expertise includes lightweight plastic wire harness designs for cost-sensitive applications, alongside advanced shielded wire harness assemblies with EMI/RFI suppression for sensitive electronics in automotive, industrial, and telecommunications environments.

All harnesses are built with precision-crimped terminals, ruggedized jacketing, and custom-tuned shielding to ensure signal integrity and long-term reliability. Our end-to-end services support prototyping to high-volume production with strict quality validation.

Upgrade your connectivity with certified durability—request a free sample and design evaluation today!

  • KenHan
  • Xiamen City, Fujian Province, China
  • 3 ~ 4 weeks
  • Information
  • Video

molded wire harness

Professional Custom & OEM Wire Harness Solutions | Reliable Wire Harness Factory

We specialize in high-performance molded wire harness and overmolded wire harness systems, engineered with integrated sealing for superior waterproof, dustproof, and strain relief protection. Our expertise includes lightweight plastic wire harness designs for cost-sensitive applications, alongside advanced shielded wire harness assemblies with EMI/RFI suppression for sensitive electronics in automotive, industrial, and telecommunications environments.

All harnesses are built with precision-crimped terminals, ruggedized jacketing, and custom-tuned shielding to ensure signal integrity and long-term reliability. Our end-to-end services support prototyping to high-volume production with strict quality validation.

Upgrade your connectivity with certified durability—request a free sample and design evaluation today!


Key Features & Benefits:

  • High-Conductivity Conductors: Utilizing 99.99% oxygen-free copper for high purity, low resistance, anti-aging properties, and extended service life. This ensures minimal energy loss, reduced heat generation, and superior current load capacity.

  • Durable Insulation & Sheathing: Made from environmental protection high-strength PVC or neoprene, offering excellent abrasion resistance, tensile strength, corrosion resistance, waterproofing, flame retardancy, oil resistance, and weather ability. Ideal for both indoor and outdoor use, even in harsh or moving environments.

  • Stringent Quality Control: Guarantees uniform thickness of insulation and sheath with very low eccentricity. Each harness undergoes high-voltage testing to ensure no breakdowns, providing ultimate safety and reliability.

  • Available Configurations: Choose from sheath colors including all black, white inner with orange outer, white inner with black outer, or white inner with blue outer.

  • Certifications & Testing: Our products comply with CCC, CE, ISO9001:2008, and ROHS standards. They have passed third-party tests for high-temperature resistance (105°C), low-temperature resistance (-40°C), and flame retardancy.

  • Common Specifications: Available in cross-sections from 10mm² to 120mm² (10mm, 16mm, 25mm, 35mm, 50mm, 70mm, 95mm, 120mm) to meet diverse power requirements.

Applications: Perfect for use as welding cable, torch wire, welding machine wire, battery cables, power leads for cutting tools, and grounding applications.

Request a free quote for your custom wiring harness needs and experience the difference in quality and performance!


Specification

Wire TypeVDE Cable,Dran Chain Cable, UL Wire,Medical Cable,ect.
Wire Size2AWG-32AWG,0.01mm2-50mm’ are available.
Wire Cores1 Core~50 cores are available.
ConductorBare Copper, Tinned copper, Silver Plated, Gold plated wire.
Rate Temperature80'C,105'C,125°C,180'C,220'C,300'C(176°F-572°F).
ProtectionWaterproof, Low Smoke Halogen-Free, Anti-UV cable, Acid and alkali-resistant cable are available.
CertificationUL, VDE, CE IS0 or Customize Special Cables.
Raw materialsAll parts and processing is compliant with ROHS,CCC.
ApplicationElectronics, intelligent robots, lighting, new energy, intelligent appliances.
Testing100% electrical performance tested before delivery.



Customizing the wiring harness only requires four steps!

1:Please provide your design drawings, specifications, or samples.

2:We will review the drawings and provide you with the most competitive quote.

3:Upon your confirmation of the drawings and price, we can proceed with mass production or provide you with a sample first to ensure quality.

4:Finally, we will carefully package and ship your order promptly via the fastest available method.

overmolded wire harness


product display:



plastic wire harness

molded wire harness

overmolded wire harness



Our factory and production lines

plastic wire harness

molded wire harness

overmolded wire harness

plastic wire harness

molded wire harness

overmolded wire harness

  plastic wire harness

molded wire harness

FAQ


Q1:How to get Wiring Looms?

A:You can obtain wiring looms through several channels. For custom designs, contact specialized wire harness manufacturers who engineer looms based on your electrical schematics, environmental needs, and application specs (e.g., automotive, industrial). Standard, pre-made looms are available through electrical suppliers, online marketplaces like Amazon or Digi-Key, and automotive parts retailers. For DIY projects, purchase materials like wires, connectors, sleeving, and tools to assemble basic looms yourself. Always ensure compliance with relevant industry standards (e.g., UL, ISO) for safety and performance.


Q2:How to get Wiring Looms?

A:Wiring looms can be sourced through multiple channels. For custom applications, contact specialized wire harness manufacturers who design and produce looms based on your electrical schematics, environmental requirements, and industry-specific standards (e.g., automotive, aerospace). Standard, pre-assembled looms are available through electrical component suppliers, industrial distributors (e.g., Digi-Key, Mouser), and automotive parts retailers. For small-scale or DIY needs, purchase individual components (wires, connectors, sleeves) and tools to build your own. Always verify compliance with relevant certifications (UL, ISO, IPC) to ensure safety, reliability, and performance.


Q3:How to make your own wiring diagram?

A:To create a wiring diagram, start by defining the electrical system’s purpose, components, and connections. Use CAD software (e.g., AutoCAD Electrical, SolidWorks Electrical) or dedicated tools like Lucidchart to draft schematics symbolically. Include power sources, loads, switches, connectors, and wire paths with clear labels. Adhere to industry standards (e.g., ANSI/IEEE, ISO) for symbols and layout consistency. Specify wire gauges, colors, and pinouts. Validate logic with circuit simulation tools if needed. Finally, document legends, notes, and safety compliance details for clarity, ensuring the diagram supports efficient assembly, troubleshooting, and maintenance.



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